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Discussion Starter · #1 ·
I just got done rebuilding a 1999 400ex and it ran great for a little over a hour then started acting like the starter clutch was acting up. Then it I went to hit the starter button and the starter just free spun. I took off the stator cover and saw the flywheel bolt and flywheel were loose. They practically just fell off. The key got sheared off and I for some reason cannot pound it out. I have tried punches, screwdrivers, heat, hell even wd40 I just don't know what to do next. I am about to do the unspeakable and take it to the Honda dealer. I have built this quad from the ground up and now im stuck on a stupid woodruff key haha anyone have any helpful advice?
 

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Discussion Starter · #3 ·
I was thinking that But that's awful close cutting on a brand new crank. If I have to I will try that. Anyone else got any ideas?
 
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